Products – Chahal Boilers http://www.chahalboilers.com Gharaunda Mon, 25 Jul 2022 07:49:20 +0000 en-US hourly 1 https://wordpress.org/?v=6.8.3 BOILER AUXILIARIES http://www.chahalboilers.com/service/boiler-auxiliaries/ Thu, 30 Jun 2022 07:24:22 +0000 http://www.globex.in/chahal/?post_type=dustra-service&p=1961
  • Furnace bed
  • Bed nozzles
  • Boiler mountings
  • Fuel feeders
  • Rotary Air lock valve
  • Fire doors
  • SS ferrules
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    ENERGYPAC (Skid Mounted Boiler) http://www.chahalboilers.com/service/energypac-skid-mounted-boiler/ Thu, 30 Jun 2022 07:17:46 +0000 http://www.globex.in/chahal/?post_type=dustra-service&p=1950 Fuel- Wood/ wood chips/Briquettes/coal

    Capacity– 500 kg/hr to 6000 kg/hr(F&A- 100 c)

    Pressure range– 10.54 kg/cm^2 to 21 kg/cm^2)

    Features:

    • Packaged skid mounted design, supplied with all refractory and castables for furnace.
    • No special foundations required at site.
    • Shop assembled boiler for reducing cost and time of erection.
    • Better space utilization
    • Minimum heat loss due to membrane type water wall design
    • Efficient combustion with an optimum travelling time of flue gases in the furnace
    • Better heat transfer and longer tube life due to optimum velocities of flue gases in smoke tubes
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    WOODPAC http://www.chahalboilers.com/service/woodpac/ Thu, 30 Jun 2022 07:10:49 +0000 http://www.globex.in/chahal/?post_type=dustra-service&p=1948 Fuel– Wood/ Briquettes/coal

    Capacity– 500 kg/hr to 6000 kg/hr(F&A- 100 c)

    Pressure Range– 10.54 kg/cm^2 to 21 kg/cm^2)

    Features:

    • Compact design
    • Needs less floor area and no special civil work required.
    • Efficient for quick steam output.
    • Better efficiency and steam dryness
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    GASPAC/OILPAC http://www.chahalboilers.com/service/gaspac-oilpac/ Thu, 30 Jun 2022 07:09:35 +0000 http://www.globex.in/chahal/?post_type=dustra-service&p=1947 Fuel– Natural gas, Biogas, LPG, PNG, diesel/Liquid fuel/ gaseous fuel

    Capacity– 500 kg/hr to 20000 kg/hr

    Pressure range– 10.54 kg/cm^2 to 21 kg/cm^2)

    Features:

    • No special civil foundations required for boiler and less floor area needed.
    • Large heat transfer area, water hold-up capacity and steam space.
    • Reliable water level controller and burner management systems.
    • Imported burners for effective working at variable loads.
    • Three pas wet back design ensures better efficiency.
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    Boiler Accessories http://www.chahalboilers.com/service/boiler-accessories/ Thu, 21 Oct 2021 02:24:53 +0000 https://themelocker.tech/dustra/?post_type=dustra-service&p=92 WATER WALL MEMBRANES:

    Membranes Panel water wall with headers for high efficiency comprising set of bent tubes to form radiation zone & convection zone of boiler complete with interconnecting headers.

    Features:

    • Thermal insulation
    • Excellence at water-resistance

    SUPER HEATER COIL

    Super Heater Coils are used in a boiler to convert saturated steam to super heated steam. The Super heater coils are specially used in boilers of power plant.

    Features:

    • Extremely compact heat exchanger
    • Easy to install
    • Even flow distribution

    ATMOSPHERIC FLUIDIZED BED BOILERS [AFBC]

    Sufficient heat transfer from high bed temperature, perfect steam, sufficient air fuel ratio to control on Plenum Chamber. When an evenly distributed air/ gas is passed upward through finely divided bed of solid particles such as sand supported on fine mesh, the particles are undisturbed at low velocity.


    DUST COLLECTOR [CYCLONE]

    The Flue gases coming out of the air pre heater or Economizer are to be let to the ambience. Cyclone is a type of dust collector which can bring down the fuel gas Suspended Particulate Matter [SPM] level. This air pollution control device is provided with anti erosive material quoting at high erosion areas.

    A very scientific design based upon science basic law of centrifugal force for removal of ash/ un-burnt particles emanating from boiler stack & arresting to meet increasingly stringent exhaust emission standards.

    Features:

    • Energy saving
    • Easy maintain
    • High efficiency

    AIR PRE HEATER [APH]

    Air Pre Heater as name suggest is a device designed to pre heat air before entering in combustion chamber of boiler. Primary objective of Air Pre Heater is to increase thermal efficiency of boiler. This is the placed where connected at the outlet of the boiler.


    FURNACE  NOZZLES

    Furnace Nozzles are one of the main component of Fuel injection systems. It regulates the flow of fuel to the ultimate ignition compartment. We supply with three types of nozzles:

    • Complete Cast Iron (CI)
    • Complete Stainless Steel (SS)

    Combination of MS & SS- with nozzle tip of SS & base of MS


     

    SECONDARY AIR NOZZLES

    The second stage of admission of air to a combustion system generally to complete combustion initiated by the primary air it can be injected into the furnace of a boiler under relatively high pressure when firing solid fuels in order to create turbulence above the burning fuel to ensure good mixing with the gases produced in the combustion process & thereby complete combustion.


    SS FERRULES

    Ferrules are used to protect the tubes end abrasion from flying ash & sand, it increases the life of tubes. S.S. Ferrules include the following features:

    • Strong material for long-lasting life
    • High accuracy
    • Excellent design
    • Compact and convenient
    • Easy to install

    ROTARY AIR LOCK VALVES

    Rotary Air Lock Valves are used for ash discharge from hoppers, on the basis of ash temperature & abrasion. Rotary Air Lock Valves (RALV) are of two types:

    • Complete CI body with CI rotor
    • Complete MS body with CI rotor

    VALVES & MOUNTING

    The Boiler designed shall have the flexibility to operate on any solid fuel like coal, wood, agro waste briquettes, lignite, rice husk, pet coke as per customer requirement depending upon availability of fuel at economical rates where Boiler is to be supplied. The working steam pressure shall form the basis of designed steam pressure.


    FEED PUMP ASSEMBLY

    Feed pump can takes the water from the water tank and easy to feed the water into the boilers. it maintain the level of water in the boilers. it is automatic assemble as well as semi automatic assembly.


    FUEL FEEDERS:

    Fuel Feeders are for over bed feeding, variation adjustment for feed control as per steam load, spreading nozzles under it for uniform spray of fuel. It consists of the following:

    • Screw feeders
    • Pneumatic spreaders
    • Pocket feeders
    • Drum feeders

    BOILER DAMPER:

    Our organization instrumental in providing superior quality Boiler Dampers to our valuable customers. Manufactured by using high grade material, these Dampers are widely appreciated by our clients. Known for its best quality, we offer these Dampers at most reasonable prices to our precious customers. We offer various types of Dampers, which are:

    • Single Flap
    • Multi flap
    • Leak proof Plate Damper

    INDUCED DRAFT FANS [ID FAN]

    We are involved in manufacturing, exporting and supplying an assortment of Induced Draft Fans. The furnace pressure control has a major effect on fuel fired furnace efficiency, running a furnace at a slight positive pressure reduces air ingress & increase the efficiency. ID(Induced Draft) fans are used in industrial boilers to draw flue gases from the combustion chamber and through the rest of the boiler system to the stack. ID fan is always located between chimney and dust collector. ID fan suitable capacity with dynamically balanced impellers ensuring vibration free operation designed to meet the requirement complete with motor

    Features:

    • Soundless working
    • Less energy consumption
    • High efficiency

    FORCED DRAFT FANS [FD FAN]

    We are engaged in manufacturing, exporting and supplying wide array of Forced Draft Fans. Offered centrifugal type fans are fabricated for a minimum discharge capacity of 20% higher than the theoretical air required at 30% excess air at MCR and head 20% higher than required. FD fan suitable capacity with dynamically balanced impellers ensuring vibration free operation suitably designed to meet the requirement complete with motor

    These are provided with manually/ automatically operated damper for the regulation of the air/ fuel gas quantity.

    Features:

    • Soundless working
    • Less energy consumption
    • High efficiency

    FIRE DOOR:

    We offer to our client an excellent quality range of Fire Doors, which are manufactured from high grade quality raw materials. These Fire Doors can be customized as per our precious customer’s specifications.

    Features:

    • Easy to open
    • Hinged

    Cast Iron Fire Door with protective shield of alloy cast iron & holes for cooling are designed to withstand high temperatures

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    Steam Generator http://www.chahalboilers.com/service/steam-generator/ Thu, 21 Oct 2021 02:16:11 +0000 https://themelocker.tech/dustra/?post_type=dustra-service&p=85 Steam Generation Capacity: 500 kg/hr to 2000 kg/hr

    Working Pressure: 10.54 Kg/cm²(g) to 17.5 Kg/cm²(g)

    Fuels: Thermic Oil

    Steam Generator:
    Steam generator is equipment in which water converts to steam throught by the fuel of hot thermic oil. The thermic Fuel oil is travel in tube and water flow the surrounding the the tube in shell. The steam generator has two or three passes depending upon the capacity of steam generator.

    Salient Features:

    • Electrical Cabling
    • High workmanship
    • Optimum heat transfer
    • Great operational safety
    • Multi-Pass Shell type Steam Generator
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    POWERPAC (Water Tube Boilers) http://www.chahalboilers.com/service/water-tube-boiler/ Thu, 21 Oct 2021 02:10:05 +0000 https://themelocker.tech/dustra/?post_type=dustra-service&p=83 FUEL: COAL, HUSK, PETCOKE, AGRO WASTE, BAGASSE, WOOD LOGS / WOOD CHIPS, SAW DUST, BIOMASS FUELS, GROUND NUT SHELL, SPENT WASH, COTTON STOCK, PALM FIBER

    CAPACITY: 10 TPH to 40 TPH

    PRESSURE: 10.54 Kg/Cm2 (g) to 65 Kg/Cm2 (g)

    Water Tube Boilers has unique design with ample water holding capacity, tall furnace for complete combustion of fuel particles within the furnace zone. High Pressure Boilers with highly advance technology enables the most efficient combustion of fuel as well as makes the boiler highly fuel flexible. Water circulation through the boiler is also either natural circulation because density distinction or by forced circulation.

    High Pressure Boilers has wide applications in wide range of industries like paper, textiles, chemicals, distilleries, rubber solvent, pharmaceuticals, food processing etc. High Pressure Boilers operates with different type of furnaces like, FBC, traveling grate, pulsating grate, dumping grate etc.

    Product Features:

    • High Thermal efficiency
    • Fluidized bed combustion, Travelling Grate & Dumping Grate for high ash/low grade fuels as per fuel requirement
    • Membrane panel construction for fuels with low ash fusion temperatures
    • Clean boiler house environment through enclosed and mechanized fuel feeding and ash retrieval system
    • Automatic fuel feed control to ensure steady the steam flow
    • Easy of maintenance : Total accessibility to pressure parts and furnace from both inside and outside
    • Quick and easy start ups and relighting made easy
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    Super Pac http://www.chahalboilers.com/service/super-pac/ Thu, 21 Oct 2021 02:07:57 +0000 https://themelocker.tech/dustra/?post_type=dustra-service&p=81 FUEL: HUSK , AGRO WASTE

    CAPACITY: 1 TPH to 15 TPH (F&A 100OC)

    PRESSURE: 10.54 Kg/Cm2 (g) to 21 Kg/Cm2 (g)

    The SUPER PAC Boiler with its high performance and automatic modern styling confirms to the most exacting standards of safety, performance and efficiency. This boiler is manufactured with the latest engineering techniques, modern production equipment and with the expertise engineers and workers. The benefits include fuel flexibility, high efficiency, low emissions and reduced capital and operating expenses.

    SUPER PAC WORKING

    The filling of the boiler is done through a feed pipe connection. This water flows through the water wall membrane. It circulates the water from the water wall membrane to pressurized part of the boiler. As firing is done it raises the temperature of water wall membrane, it goes through perforated pipe and mixes with water which is present in pressurized part of the boiler. The smoke is emitted from flames and flow through the smoke tubes. The pressure part is full of water. When the temperature of smoke tubes raises, there is the formation of steam in the top space of the boiler. Steam is collected through the steam outlet. Man Hole is given for cleaning purpose.

    1) Offer improved efficiency and operating flexibility in the most economical manner
    2) Substantial Savings on fuel costs
    3) Fludized Bed Coumbustion with Multi-fuel firing
    4) Optimum combustion with appropriate secondary air system
    5) Machine-welded membrane panel
    6) Membrane panels provide gas tight enclosure for better efficiency of boiler & minimum refractory
    7) Inbed  & Economizer Evaporator design for better reliability and temperature control
    8) Dependable quality of components like valves, pumps, safeties & instruments
    9) Easy access for cleaning and inspection

     

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    Boost Pac http://www.chahalboilers.com/service/boost-pac/ Wed, 20 Oct 2021 16:21:07 +0000 https://themelocker.tech/dustra/?post_type=dustra-service&p=10 FUELCOAL, BAGASSE, WOOD LOGS / WOOD CHIPS, SAW DUST, BIOMASS FUELS

    CAPACITY: 1 TPH to 12 TPH (F&A 100OC)

    PRESSURE10.54 Kg/Cm2 (g) to 21 Kg/Cm2 (g)

    The BOOST PAC Boiler with its high performance and automatic modern styling confirms to the most exacting standards of safety, performance and efficiency. This boiler is manufactured with the latest engineering techniques, modern production equipment and with the expertise engineers and workers. The benefits include fuel flexibility, high efficiency, low emissions and reduced capital and operating expenses.

    BOOST PAC WORKING

    Boost Pac is a two-pass, smoke tube boiler that can be fired on wood and optionally Coal, Bagasse etc. The boiler has a unique design membrane water wall type boiler which combines the advantages of water tube & smoke tube designs . The front end and shell rear end is closed with the help of tube sheets. The flue tubes are fitted between the front and rear tube sheet. The flue tube opens into the smoke Box. The pressure part consists of shell, tube sheets, valves & fittings, (level gauge, Mowbray) feed water piping etc. The rear door when opened, gives total access to the Smoketubes.The cylindrical boiler shell is fully covered with glass wool insulation and enclosed in a sheet at site. Steam is collected through the steam outlet. Man Hole is given for cleaning purpose.

    · Offer improved efficiency in the most economical manner
    · Substantial Savings on fuel costs
    · Fixed grate, dumping grate & burner with Multi-fuel firing as per requirment.
    · Optimum combustion with appropriate spreader attached with fuel Feeder
    · Manual & Automatic Fuel Feeding Facility
    · Machine-welded membrane panel
    · Membrane panels provide gas tight enclosure for better efficiency of boiler & minimum refractory
    · Dependable quality of components like valves, pumps, safeties & instruments
    · Easy access for cleaning and inspection
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